MAP1000 asphalt mixing plant is a portable asphalt batch mixing plant designed on the basis of international advanced technology by CHTC. The new type mobile asphalt plant not only retains the advantages of accurate screening & weighing, batch mixing, and high quality asphalt, but also has new features like fast moving and easy installation. It is modular in design. The structure is compact and strong, all the components, such as cold aggregate supply system, burner, drying drum, mixing tower, dust collection system, bitumen supply system, and filler supply system, can be towed without disassembly, and the transport is convenient and quick. It can greatly save the time and cost in installation.
1. Integrated design of drying and mixing in drum, reduce initiate cost for clients.
2. A few trailers are needed to the basic structure without any special device.
3. Accurate screening, weighing, and batch mixing can guarantee the quality.
4. Towing chassis of easy transport and installation.
5. Burner is available for coal and oil, at client's option.
6. Advanced international quality control system can remotely monitor and control.
The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.
Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.
There is isolation screen on top of cold bin, so can avoid large material input.The conveyor belt use circular belt without joint,
steady running and long performance life.
The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,
improve heating efficiency 30% than conventional design;
Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.
It is fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.
Adopt famous brand HONEYWELL temperature intelligent control system.
With high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).
The fuels can be diesel, heavy oil, gas, coal or multi-fuel burners.
Integrated vibrating screen and hot storage and weighing and mixer in one mobile chassis, easily transportable and installation.
Improved vibration and amplitude to optimize impact on the available screen.
The best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.
It adopts famous brand METTLER TELEDO weighing sensor, make sure accurate weighing,
in order to make sure the asphalt mixture quality.
Dust Collecting System
Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for
cooling, avoid the filter bags are damaged by high temperature.
It adopts high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.
Mobile chassis as optional according to project solution.
Adopt Germany SIEMENS electrical element, working stably even in harsh working environment. Adopt Japan ORMON PLC and touch screen,
have high data processing capacity, with automatic data sheet control, various operation data can be saved real-times.
|Cold Feeder||Cold Bin(m³)||4*7|
|Belt Feeding Capacity(t/h)||90|
|Feeding Belt Adjustment Mode||Frequency Invertor|
|Drying System||Drying Capacity(t/h)||90|
|Dryer Drum Size(mm)||Φ1600*6800|
|Drive Motor Power(kw)||4*7.5|
|Fuel||Diesel, Heavy Oil, Fuel Oil, Coal, Nature Gas|
|Coal Burner||Max Burning Amount(kg/h)||1300|
|Oil Burner||Max Burning Amount(kg/h)||110-550|
|Dust Collecting System||Primary Gravity Dust Collector||Cyclone Dust Collector, Volute Casing Collector|
|Baghouse Dust Collector||Filter Area(m²)||380|
|Filter Bag||NOMEX (USA. DuPont)|
|Mixing Tower||Hot Aggregate Elevator||Type||Chain Elevating|
|Vibrating Screen||Screening Decks||4|
|Hot Storage Bin||Quantity||4+1|
|Type||Double Axis Forcing Stirring Batch Mixer|
|Weighing System||Hot Aggregate: ±0.5%; Bitumen: ±0.25%; Filler: ±0.2%|
|Bitumen Supply System||Heating Type||Electric Heating/Hot Oil Heating System|
|Bitumen Pump||Screw Pump Injection Type|
|Discharge Amount of Bitumen(L/min)||300|
|Filler Supply System||Filler Tank||Optional|
|Screw conveyor Capacity(t/h)||15|
|Travel System||Semi-trailer Series Quantity||4-7|
|Pneumatic System||Air Compressor||Screw Air Compressor|
|Air Storage Tank||600L---2000L Optional|
Fully Automatic Computer Control(IPC+PLC+Monitor+Laser Printer+Air Conditioner)
Asphalt Plant Projects
YLB700 mobile asphalt mixing plant by Liaoyuan was successfully installed in Ethiopia.